The use of a substantial amount of machinery and a high level of technical expertise are both required in order to achieve the desired results of perfect curls, tight spirals, or loose beachy waves. Prior to the beginning of the processing process, certain batches of virgin hair are first subjected to a chemical relaxer treatment. In order to break and relink the cysteine bonds that are present in the keratin strands, this treatment is designed to be administered. Consequently, this makes it possible to reshape the cuticle layer of the bundle of hair in a controlled manner without causing any damage to the hair in the future. In order to accommodate hair types with European, Asian, or Afro-textured textures, each relaxer solution has a pH measurement and processing time measurement that has been meticulously calculated.

Following the rinsing and drying of the curly hair, it is then put into the perming machines to continue the process. 

Through the use of roller assemblies that are comparable to enormous curlers, it is possible to instantly clamp kilometers of hair. Intricate spray nozzle arrays are used to mist chemical activators onto each individual strand of full lace 613 wig while the hair is held in place by this. Dwell time of three minutes is the only thing that is necessary for tight coils or loose S-waves to magically take shape. This is the only thing that is required. The curls are looser when there is less processing, and they are tighter when there is more processing. The curls are looser when there is less processing. Final rinses are performed to remove any chemicals that may still be present before quality checkers run their thoroughly trained hands through each roller. This ensures that the entire permanent lot is totally consistent throughout the entire thing.

Management of the Supply Chain, Packaging, and Distribution Management

Following their departure from the processing floors, the finished hair batches start their journey back to the expansive warehouses that are comprised of multiple stories. They will travel through underground delivery systems throughout the region as they make their way through this journey. At this location, there are pallets that contain hundreds of plastic bags or bulk totes that are filled with hair that is perfectly curled and uniformly colored. These bags and totes are held together by pallets. It is time to organize and pack these items, which are currently waiting. At the same time that workers are meticulously cataloging, bundling, and palletizing hair in accordance with international quality and cosmetic standards, forklifts are zipping between the towering steel racks. In addition to the use of packing machines to quickly case and box products, each completed order is accompanied by barcodes, lot numbers, certifications, and documents pertaining to customs. While trucks are continuously arriving and leaving, shipping docks are bustling with activity due to the constant flow of traffic. Distributors in more than 150 countries around the world are receiving hair from these trucks, which are transporting containers full of hair.

Other than serving individual salons and international beauty supply conglomerates as major customers or clients, bulk contracts also supply major wig and extension manufacturers. Bulk contracts also supply major manufacturers of extensions. A single shift of production can result in the production of containers full of hair products that are destined for five different continents. This is made possible through the utilization of the concept of economies of scale.

People who are a part of the team that produces human hair

Each and every bale, batch, and finished bundle of hair is the responsibility of a large number of hardworking industrial workers who are responsible for the production of mass quantities of hair. This is what makes the production of hair possible. Harbin's entire operation is dependent on coordinated teamwork throughout the entire organization, from the raw material handlers to the process technicians, supervisors, engineers, and management. This includes all of the employees who are responsible for the operation. During the course of their 12-hour shifts, workers go through a series of routines that have been thoroughly established and practiced. The only time they stop is for predetermined breaks and mandatory safety trainings. As a consequence, this causes a flurry of activity that is swiftly over with. In order to pass on the expertise that they have acquired over the course of their careers, veterans who have been working in the industry for a considerable amount of time instruct eager newcomers in specialized techniques. Every single department continues to place a significant amount of importance on ensuring that quality is controlled, that consistency is maintained, and that special attention is paid to the details.

Workers take pride in the fact that they are creating products that bring happiness and confidence to people all over the world, despite the fact that the work they do requires a lot of physical exertion. Modern facilities provide amenities such as air conditioning, cafeterias, first aid stations, and on-site medical support in order to ensure the health and well-being of their employees. This is done in order to minimize the risk of illness and injury. Despite the enormous scale at which it operates, the processing of hair is still dependent on the painstaking judgment, skill, and collaboration of humans. This is the case even though the operations are carried out. Additionally, the development of new technologies improves the way people perceive the world. In the case of master colorists, for instance, technological advancements have made it possible for them to precisely reference millions of shade combinations on a computer, as opposed to relying solely on trial and error. However, even the most advanced robotics have not yet been able to fully replicate the nuanced tactile assessments that continue to be strengths that are one of a kind between humans and other animals. The manufacturing of hair will, without a shadow of a doubt, continue to advance technologically; however, the people who are dedicated to the industry and who make sure that its pipelines continue to run will most likely continue to be the industry's heart.